HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post project writeups, ideas, DIY mods and off the shelf modifications and improvements. Also "Known Issues" and their resolutions.
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Blue~Go
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by Blue~Go »

Excellent tutorial! This is going to help a lot of folks with that job. I like how you sewed on the little footwell pieces. Do you have a background in canvasmaking?

A few things that came to mind while reading

-I believe the seat bolts are Torx T55+ ("plus") size, not a T57 (but as you noted a T55 will work in a pinch). Also I think my era may just have hex headed nuts on both (but like yours, rear are studs and front has the whole thing come out). I get a little confused because I did a lot of work on my buddy's 2003 chassis Ford Class C RV (I think that's the one with the T55+).

-Aren't those old Singers great? I have my mother's 1953 (I must be a bit older than you :? ) and it's great. I have used it on some canvaswork projects that it was never designed for, and it plows right through for the most part.

-What I wish I could buy is the Ford part that was the standard vinyl flooring for the base cargo van. In other words it's heavy vinyl the same shape as the front carpet. I have looked and looked and never found it for separate purchase as a Ford "part" (not going to buy a whole new cargo van just to get it :lol: )

-My carpet is still pretty nice (previous grampa owner had plastic over EVERYTHING), so I kind of did the opposite (and much easier) of cutting some of those interlocking "puzzle piece" foam sheets and laid them over the carpet. But I'm saving this tutorial in my memory bank.

-I did help my buddy remove and replace the front carpet in his 2003 E-450. We first put down some pieces of self-stick Sound down type stuff (although brand was Second Skin). This is the butyl-y type layer that only needs like 30% coverage. Then we used another foamy sound product - I can't remember any of the names now, darnit. Unlike you though, he wanted vinyl and was in a hurry, so we used some vinyl on a roll from a hardware store (so of course it had seams). Meh.

- Lastly (and why do I think you already have a pending tutorial on this? 8-) ) we did a similar treatment to the inside of the doghouse, only using a heat absorbing layer for the top layer. I really should do mine as it helped a lot with the "V-10 heated cab."

BG

PS: What I *really* want to see is what's going on in the back?!? I see "guts" :mrgreen:
1999 Concourse
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Dano
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by Dano »

" What I wish I could buy is the Ford part that was the standard vinyl flooring for the base cargo van. In other words it's heavy vinyl the same shape as the front carpet. I have looked and looked and never found it for separate purchase as a Ford "part" (not going to buy a whole new cargo van just to get it :lol: ) "

Hopefully this link works for you Blue.
RockAuto.com has carpeting and vinyl flooring as per your description and desire, about $129-$134 for black, beige, grey or medium blue.
https://www.rockauto.com/en/catalog/for ... oring,1264

ACC vinyl, part number 24422340

Dano
"Jewels" - '02 Chinook Concourse XL
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Blue~Go
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by Blue~Go »

Thanks for that link! I had been trying to find the "official" Ford part (I had the part number) but... it seems to be unobtanium. I did find a number of posts on various forums of people who were looking for it (come on, Ford!).

I didn't go on to check aftermarket options though - thanks again.
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chin_k
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by chin_k »

For future reference, here is the torx PLUS 55 bit for the front seats:

Image

Kind of pricey from HD, so if any of you (Clay???) find a better deal on these things, please let me know.
2000 Concourse dinette, on 1999 6.8L Ford E350 Triton V-10 Chassis
dougm
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by dougm »

How is the divider cover removed? Does it have screws someplace or how exactly is it attached to the floor? The piece that covers the floor gap between the van cab floor and the camper shell floor.
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Dano
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by Dano »

I don't think I had a cover Doug. If I am understanding you correctly, mine was carpeted from the main Coach and the carpet rolled down over the edge and then covered the floor of the cab, no side to side trim piece there. Do I have that correct?
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Dano
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by Dano »

Chin;
Thanks for that T55 plus bit update, good to know!
"Jewels" - '02 Chinook Concourse XL
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Blue~Go
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by Blue~Go »

That's how my cab/coach transition is too: Just a hidden edge with the living room carpet rolled down over it. On my buddy's (other brand) RV, the carpet was messed up there, so we bought a section of "big" metal threshold in an L angle shape and added it (the coach floor was linoleum there). When I say big, I mean it was like 2-1/2" on each leg, so it pretty much completely covered the vertical rise, and then capped off the coach floor.
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dougm
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by dougm »

I will try to snap a picture later, mine has some sort of L shaped transition cover. I think its just wood covered with carpet, perhaps the person that installed the laminate flooring installed it? I guess i will just have to pry on it with a pry bar to see if it lift out.
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Re: HOW TO W/PHOTOS: Replace your front filthy carpet with custom replacement for about $50

Post by eporter123 »

Nice work on the install! I need to get rid of my gross, old, teal carpet.

I've been looking at picking up a vinyl or carpet from this company. A buddy just ordered one for his '92 E350. I'll have to check it out.

https://www.stockinteriors.com/AutoCarp ... odelId=218

https://www.stockinteriors.com/moldedvi ... odelId=218

Not too bad @ $117 for molded carpet or $140 for molded vinyl.
Former owner of a 2000 Chinook Premier, V-10, with no Interior...
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