Hi
I got my replacement fresh water tank and installed it, Inca Plastics part # 549A. $200, $50 shipping.
That is a great company. Bill Odell will solve your tank issues.
While testing for leaks I discovered a leak!
the last elbow going into the grey tank seems to have chafed through and leaks. I think it is the hanger strap.
I have a video and photos.
has anyone dropped a grey tank? It looks simple, remove bolts on valve, remove strap bolts holding tank up, tilt down, slide out.
my question is how does the inlet to the tank seal? It must be a grommet.
There are so many Wye junctions and elbows there is no room to cut off and replace, and alignment would be another issue.
since it is not pressurized, I think just a motorcycle innertube sleeve with flashing over it, two screw clamps.
I am sure someone has done this before...
here's a drip photo, I stuck my GoPro up in there
any tips on removal/repair/replacement appreciated!
David
Grey (gray) tank leak
Re: Grey (gray) tank leak
I guess I get to write the book!
I am goin' in!
david
I am goin' in!
david
Re: Grey (gray) tank leak
inlet pipe 3/4's cracked through.
both tank strap holders have to come off, and the 4 little bolts holding the valve in.
then just pull down.
I wrapped junction at crack with Gorilla waterproof tape (gnarly stuff), covered that with flashing, and held it all down with hose clamps.
that should outlast me!
Now I wait for Inca Plastics to send me a new inlet grommet david
both tank strap holders have to come off, and the 4 little bolts holding the valve in.
then just pull down.
I wrapped junction at crack with Gorilla waterproof tape (gnarly stuff), covered that with flashing, and held it all down with hose clamps.
that should outlast me!
Now I wait for Inca Plastics to send me a new inlet grommet david
- caconcourse
- Senior Member
- Posts: 502
- Joined: October 31st, 2014, 10:25 pm
Re: Grey (gray) tank leak
Dave, thank you for how to. As our rigs continue to age I am sure your thread will be referenced via search function by many.
2001 Concourse XL Lounge model, 6.8L Ford E350 Triton V-10 Chassis.
Re: Grey (gray) tank leak
I think part of the cause was there was no backing spacer between floor and drainpipe. Another junction had a spacer of plywood stacks. I guess this one fell off?
I did make another spacer.
I think it had been leaking for awhile and the PO tried stuffing butyl caulk around the inlet grommet thinking that was the leak.
I also got these, not sure yet how well they will work, but the PO had squeezed D-foam strips in as a rubber strip on the steel hangers. that type of foam is too soft, made to squish.
these are made for tank straps, should be about right.
Moeller Tank Mounting Strips
https://www.amazon.com/dp/B00OY0MY3I?ps ... ct_details
David
I did make another spacer.
I think it had been leaking for awhile and the PO tried stuffing butyl caulk around the inlet grommet thinking that was the leak.
I also got these, not sure yet how well they will work, but the PO had squeezed D-foam strips in as a rubber strip on the steel hangers. that type of foam is too soft, made to squish.
these are made for tank straps, should be about right.
Moeller Tank Mounting Strips
https://www.amazon.com/dp/B00OY0MY3I?ps ... ct_details
David
Re: Grey (gray) tank leak
I haven't been to the forum in ages, but then I popped in tonight to look at one of my own prior posts (ha ha, does anyone else do that?). My Velvac mirrors, which I had tightened back in 2014, finally started slowly creeping in again on blustery days, so..... found the post describing how to tighten them. I guess they need it once a decade
This thread caught my eye because a while back I suddenly had a mystery grey tank leak. Well, that sounds like it was completely without reason but actually I had slightly touched the tank on a grass mound while driving into a campsite. Nothing happened to the tank but suddenly water was spilling off the top of the tank instead of going into it.
I rigged up a video camera under there, then poured water down the sink....
mendodave.... look familiar?
And mine actually does have a support block above that whole hub/hub joint. But old ABS gets brittle... and the break is right where the strap presses. The hub being in the way of the whole shebang settling a bit more levelly into the grommet doesn't seem like it helps either.
The red arrow points to the crack around the upper half of the pipe (which probably goes all the way around but it's gapping at the top). The yellow line is just above the support block.
I also see yours has another issue that they probably all have (at least mine does). That is that the "hub" part of the elbow that leads into the rubber grommet/tank hole has partially mashed down into the grommet. That doesn't seem to help the overall geometry. I looked and looked to see if there was a "street" elbow that had a longer arm on the "street" side.... to no avail. Thought about fabbing up something (laying up fiberglass) but then came up with a (tentative) plan involving a Fernco and some flashing.
Interesting to see your fix and hear that you dropped the tank. Your repair looks a lot like what I have in mind. I've been thinking about how to tackle this for awhile. It's tricky (as you know!) because the two hubs are practically on top of each other, and there's a whole "system" of branching pipes and etc. on the incoming side.
I had purchased a couple of Fernco couplers - one Hub to Spigot and one Hub to Hub. I had another type of coupler in the past that also had a metal wrap around it, but these Ferncos didn't, so I cut a piece of flashing to act similarly.
A couple of things I have not decided:
1) I thought about going to a tight DWV elbow for that last elbow just above the tank. Now normally that would not be cool on anything but a vent, because the tighter elbow can't handle as much water flow. But then on the other hand, my Chinook doesn't seem to have a washing machine (ha ha, I wish!) and it's never going to see the sudden large volume of wastewater that a house would. The advantage would be that I could then have a section of straight pipe coming out the grommet (bottom) end of that elbow which would keep the elbow's hub from mashing into the grommet. I would then end up with a bit more space for the Fernco to cover, but it has that much adjustment. (Because the overall length of the tight vent elbow is less.)
Edited to add: Another reason I thought about this change is that -- at least on mine -- that plumber strap almost seems to pull the whole contraption upward..... right where it broke. It can't "level out" because the hub of the more gradual elbow they used hits the grommet (as you can see it's actually bulged the grommet as it tries to self-bury). With either a custom street elbow (no hub but longer thin section on the smooth side) or the tight vent elbow with some pipe glued into the hub side, I think that could level out a touch (possibly adding say 3/4" to the support block and hence the plumber strap not pulling up so much. Of course the Fernco being rubber may alleviate that stress/crack problem anyway -- like your fix likely did.)
2) I thought about going in through the floor from above. I have removed the carpet, but have not put down any sort of amazing "permanent" new flooring. Instead I have those interlocking foam puzzle pieces "for now." So I thought about making a closable access panel (sort of like you would have on the backside shower plumbing in the adjacent room). It might never need to be opened again, but then if not, you'd never know it was there (would add internal cleats so it could be screwed back in place. I have the parameters marked (it's 90% in the hallway).
Partly I thought about #2 because I might be doing it solo; but also I wondered how easy/hard/impossible it would be to get the elbow to shove into the new tank grommet (without breaking more of the plumbing!) just by pushing up the grey tank from below. With the proposed access panel, it could possibly all be done from above, but even if not (might be too cramped) then at least there could be a person above (reaching in through the access) pushing down on the elbow (not hard but basically just stabilizing it) while another person pushed the grey tank up into position.
So I'm very curious how your grommet reinstall will go (or has gone if you have already done it).
Funny that I just popped in after so long and your thread about this exact same break was posted within the last week or two.
PS: I also had a break/crack (for no apparent reason but age and time - never knocked into it) in the 1-1/2" ABS crossover pipe that connects the grey dump valve with the black dump valve. It was right between the hanger strap and the hub coming off the grey valve. That's fixed --- but of course it's super accessible so not that hard.

This thread caught my eye because a while back I suddenly had a mystery grey tank leak. Well, that sounds like it was completely without reason but actually I had slightly touched the tank on a grass mound while driving into a campsite. Nothing happened to the tank but suddenly water was spilling off the top of the tank instead of going into it.
I rigged up a video camera under there, then poured water down the sink....
mendodave.... look familiar?

The red arrow points to the crack around the upper half of the pipe (which probably goes all the way around but it's gapping at the top). The yellow line is just above the support block.
I also see yours has another issue that they probably all have (at least mine does). That is that the "hub" part of the elbow that leads into the rubber grommet/tank hole has partially mashed down into the grommet. That doesn't seem to help the overall geometry. I looked and looked to see if there was a "street" elbow that had a longer arm on the "street" side.... to no avail. Thought about fabbing up something (laying up fiberglass) but then came up with a (tentative) plan involving a Fernco and some flashing.
Interesting to see your fix and hear that you dropped the tank. Your repair looks a lot like what I have in mind. I've been thinking about how to tackle this for awhile. It's tricky (as you know!) because the two hubs are practically on top of each other, and there's a whole "system" of branching pipes and etc. on the incoming side.
I had purchased a couple of Fernco couplers - one Hub to Spigot and one Hub to Hub. I had another type of coupler in the past that also had a metal wrap around it, but these Ferncos didn't, so I cut a piece of flashing to act similarly.
A couple of things I have not decided:
1) I thought about going to a tight DWV elbow for that last elbow just above the tank. Now normally that would not be cool on anything but a vent, because the tighter elbow can't handle as much water flow. But then on the other hand, my Chinook doesn't seem to have a washing machine (ha ha, I wish!) and it's never going to see the sudden large volume of wastewater that a house would. The advantage would be that I could then have a section of straight pipe coming out the grommet (bottom) end of that elbow which would keep the elbow's hub from mashing into the grommet. I would then end up with a bit more space for the Fernco to cover, but it has that much adjustment. (Because the overall length of the tight vent elbow is less.)
Edited to add: Another reason I thought about this change is that -- at least on mine -- that plumber strap almost seems to pull the whole contraption upward..... right where it broke. It can't "level out" because the hub of the more gradual elbow they used hits the grommet (as you can see it's actually bulged the grommet as it tries to self-bury). With either a custom street elbow (no hub but longer thin section on the smooth side) or the tight vent elbow with some pipe glued into the hub side, I think that could level out a touch (possibly adding say 3/4" to the support block and hence the plumber strap not pulling up so much. Of course the Fernco being rubber may alleviate that stress/crack problem anyway -- like your fix likely did.)
2) I thought about going in through the floor from above. I have removed the carpet, but have not put down any sort of amazing "permanent" new flooring. Instead I have those interlocking foam puzzle pieces "for now." So I thought about making a closable access panel (sort of like you would have on the backside shower plumbing in the adjacent room). It might never need to be opened again, but then if not, you'd never know it was there (would add internal cleats so it could be screwed back in place. I have the parameters marked (it's 90% in the hallway).
Partly I thought about #2 because I might be doing it solo; but also I wondered how easy/hard/impossible it would be to get the elbow to shove into the new tank grommet (without breaking more of the plumbing!) just by pushing up the grey tank from below. With the proposed access panel, it could possibly all be done from above, but even if not (might be too cramped) then at least there could be a person above (reaching in through the access) pushing down on the elbow (not hard but basically just stabilizing it) while another person pushed the grey tank up into position.
So I'm very curious how your grommet reinstall will go (or has gone if you have already done it).
Funny that I just popped in after so long and your thread about this exact same break was posted within the last week or two.
PS: I also had a break/crack (for no apparent reason but age and time - never knocked into it) in the 1-1/2" ABS crossover pipe that connects the grey dump valve with the black dump valve. It was right between the hanger strap and the hub coming off the grey valve. That's fixed --- but of course it's super accessible so not that hard.
1999 Concourse
Re: Grey (gray) tank leak
Hi Blue!
I do have a question, how thick do you think your spacer there is? I think I need to put a thicker one in there.
all ready to go in, we have rain coming in here and so this needs to wait a few days.
I also replaced the valves for grey and black tanks while there.
David
I do have a question, how thick do you think your spacer there is? I think I need to put a thicker one in there.
all ready to go in, we have rain coming in here and so this needs to wait a few days.
I also replaced the valves for grey and black tanks while there.
David
Re: Grey (gray) tank leak
I would say it's a chunk of 3/4" thick plywood. But that said, I have a comment about that. See how on both of our setups, the hub of the final elbow at the grommet has "dug into" the top of the grommet? Well I bet it wasn't like that at first. But then over time that hub sunk (was pulled/pushed?) into the grommet so everything is lower and the geometry changes. So then the strap/block are the high point and putting stress on the area of the pipe that broke. At least that's a theory I have.mendodave wrote: August 22nd, 2024, 10:23 am Hi Blue!
I do have a question, how thick do you think your spacer there is?
I think this whole stress at the strap problem arose because they wanted to use the correct elbow (great) but then there was not enough vertical space to keep the hub (cuff) above the grommet so they kind of canted the whole works upward from the aft end to the block/strap. Then as the hub of the elbow sunk into the grommet the strap/block became a stress high point (?).
If the hub wasn't there (or the tank was lower, which obviously is not a good option), then that whole long pipe assembly could have run along level (slightly lower) and a thicker block could have been used and there wouldn't have been that weird "upslope" right at the strap block (stress point that cracked), plus the hub mashing into the grommet. But.... it's a tight spot. Maybe the whole thing could have been up higher with the use of Hepvo traps, but I don't think those were even a thing in the US back then.
I think what I'm going to do to (try to) alleviate the grommet mash is to either use a "short" Vent 90º elbow (which I think will have plenty of capacity for the volume of water that goes down a Chinook drain, though it would be insufficient in a house). OR, fiberglass a longer spigot (pipe diameter) onto a street elbow. Either method would let the elbow drop slightly (without a hub awkwardly mashing into the grommet over time changing the geometry) and at that point a slightly thicker block would be the right size, I think. So the strap is not "pulling up" on the whole assembly and trying to crack it. It would be nice if we could get it all settled, THEN put in the correct thickness block. Good luck with that though unless we could train a spider to go in there and work.
Caveat: Perhaps using the flexible joint you did, or the Fernco I plan to use makes point moot, though I still don't like the hub mashing into the grommet so might change that part anyway. And perhaps add a bit of thickness to the block so that whole set of pipes leading up to the strap is not going "uphill."
My question for (future) you is about how it goes pushing the tank/grommet up onto the drain pipe with no access hole above for "counter pushing" on the piping. Then I might not make an access panel. I'd be most pleased to know how that goes.
Here is what I mean about the hub of the normal hub/hub elbow mashing into the grommet. The plain new grommets (I have a couple on hand) do NOT bulge like that at the top. They are meant to have (thinner) plain pipe going through them, not a much thicker hub ("cuff") like on the end of a normal elbow.
1999 Concourse
Re: Grey (gray) tank leak
In view of this thread I intend to inspect the water tank in my '98. Interesting problem; I like the access port through the floor idea.
On another note, I'm glad to see your post, Blue, I had wondered if you had moved on. I have missed your insightful commentary, which has been a valuable resource for maintaining and upgrading my Chinook.
Regards, Roly
On another note, I'm glad to see your post, Blue, I had wondered if you had moved on. I have missed your insightful commentary, which has been a valuable resource for maintaining and upgrading my Chinook.
Regards, Roly
1998 Premier