Hi Paul,
If you are interested, there are DC refrigerators that would be just as large as the original, or much larger. There are even a few that have two compressors: One for the fridge and one for the freezer. I like the Danfoss (now also called Secop) compressors so I go for units that use those. As far as I know that's all of the ones by Vitrifrigo, Isotherm, and perhaps Nova Kool.
Sure Marine in Seattle sells all of these brands (plus a couple of others) and has an excellent size comparison tool on their website. You can sort and re-sort by brand, height, width, depth, etc.
Last I checked, the Norcolds don't use the Danfoss compressor, so I didn't include those in my shopping. But it's something one can always find out.
My friend's recent purchase is the Vitrifrigo DP150, which is 5.3 cubic feet and has a separate freezer door. That uses the Danfoss BD35 compressor and I think might be the biggest one that uses that size. It fit into the original recess for the same size reefer that we originally had (I think that's around 6.3 cu. ft if memory serves) with quite a bit of room to spare. That gave us over 5" of insulation (extruded polystyrene) outboard, around 4" on top, and 1.5" on each side, plus he gained a large pots and pans compartment below it. The original hole was about the same size as ours in the Chinook with the larger refrigerator option. He purposely downsized as he travels solo and wanted to easily be able to keep the fridge powered through clouds and rain without generator.
The next size Vitrifrigo that would easily fit in the hole was a DP2600. That's actually larger than our stock one in capacity (8.1 cu. feet!) and yet still would have left room for additional insulation. That uses the next size up BD 50 compressor. The reason it can be larger inside but smaller outside is that it doesn't have to support a full set of tubes, a chimney, a burner, etc. Just a relatively small (physically) compressor.
There was an even larger Isotherm brand that would have fit, that had two BD 35 compressors (one fridge, one freezer) but that's getting crazy deluxe

There are also models that have drawers for both compartments, a door refrigerator and a drawer freezer, and other variations. Also stainless, black, or other finishes.
You can see the amp draw of the compressors (around 3.5 amps DC for the BD 35, and IIRC around 5 amps DC for the BD 50). But the other variable is duty cycle. Obviously the more insulation you can place around the fridge the lower the duty cycle.
The BD 35 in my small cooler shaped refrigerator averages around 25-30 amp hours per day. My "real" refrigerator has the same compressor but is much larger. However I don't expect the power use to go up much because I'll have lots of insulation around it, whereas the cooler type has very little. But I budgeted for 50 amp hours per day just in case. In actuality that will probably cover me for all my power use, not just the fridge.
Here is a link to Sure Marine's sizing tool. I can vouch for their customer service and they make it easy to have one shipped. Just in case you want to consider other options. Not that you shouldn't do an AC residential and inverter if that's what you'd prefer.
http://www.suremarineservice.com/Refrig ... rison.aspx
Just as a note, some of Vitrifrigo's units have an external compressor. This is the style of the one I went with. I wanted that so that I could just insulate the heck out of the "box" without worrying about ventilation, then handle the ventilation separately. Also this allowed me to have a smaller unit with a relatively large freezer.
I haven't decided which way to go on venting yet. If I go internal venting, I'll likely put the compressor in that little "fairly unusable" area beneath the stove that is between the wheelwell and the generator box. If external, I'll likely put it in a cabinet right under the existing roof vent. Although it might not be any problem, I'm not sure I want internal intake and external exhaust, so ruled that out.
Like Scott, I've made a plate to close off the external side vent (notorious for leakage problems, and not just due to poor bedding). My plate is about the same size and shape, only difference being that I made mine of fiberglass board and have an internal fastening system.
I may use the former roof vent as an area to exhaust stove heat/moisture, but not sure I really need that. We'll see. Or, somewhat like Scott did, use it as a ventilator. (If so I'd likely blank it off with a fiberglass plate and use a Vetus UFO vent or something like that.) Jury is out on the details
Scott: Great pics! Thanks for adding them to the thread.